low oil pressure RENAULT TWINGO RS 2009 2.G Engine Diesel Injection Workshop Manual

Page 8 of 269

13B-8V6 MR-413-X44-13B000$020.mif
13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
I. HAZARDS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks associated with
contamination are:
–damage to or destruction of the high pressure injection system,
–components jamming,
–components losing seal integrity.
All After-Sales operations must be performed under very clean conditions. This means that no impurities
(particles a few microns in size) should have entered the system during dismantling.
The cleanliness principle must be applied from the filter to the injectors.
What are the sources of contamination?
–metal or plastic swarf,
–paint,
–fibres: from cardboard,
from brushes,
from paper,
from clothing,
from cloths.
–foreign bodies such as hair,
–ambient air
–etc.
II. ADVICE TO BE FOLLOWED BEFORE ANY OPERATION
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must also be discarded.
Check that you have hermetically resealable plastic bags for storing removed parts. Parts stored in this way will be
less susceptible to the risk of contamination. The bags are single-use only. Once used, they must be thrown out.
Use lint-free cleaning cloths (cloth part reference 77 11 211 707). Using normal cloth or paper is prohibited. They are
not lint-free and could contaminate the fuel circuit. Each cloth should only be used once.
Use fresh cleaning agent for each operation (used cleaning agent is contaminated). Pour it into an uncontaminated
container.
For each operation, use a clean brush in good condition (the brush must not shed its bristles).
Use a brush and cleaning agent to clean the unions to be opened.IMPORTANT
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections. In
addition, moisture may collect in the connectors and create electrical connection faults.
IMPORTANT
Before any work is carried out on the high pressure injection system, protect:
–the accessories and timing belts,
–the electrical accessories, (starter, alternator, electric power-assisted steering pump),
–the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
DIESEL INJECTION
Fault finding – Cleanliness guidelines

Page 193 of 269

13B-193
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault
memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$170.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
PR132
CONTINUED
Sensor electrical conformity
Test the air inlet circuit (from the air filter inlet to the inlet manifold tracts, run test 5 Inlet circuit check):
–air filter unit inlet not blocked and filter not clogged,
–oil vapour recirculation circuit connected correctly,
–low and high pressure air circuit sealed and not obstructed: ducts, mounting clamps present and tightened,
turbocharging pressure sensor fitted, exchanger, etc., run TEST 1 Low pressure circuit check and TEST 7
High pressure circuit sealing check
–check that the damper valve is not jammed closed.
Carry out the necessary repairs.
Check the electrical conformity of the air flowmeter:
Check the + 5 V supply of the air flowmeter on the following connection:
–3KJ of component 799.
Check the + 12 V after relay supply of the air flowmeter on the following connection:
–3FB (or 3FB3) of component 799.
Check the continuity and absence of interference resistance of the following connections:
–3DV,
–3DW, between components 120 and 799.
Flowmeter connected, vehicle ignition on and engine stopped:
Measure the voltage between connections 3DW and 3DV of component 799.
If the voltage is not between 0.3 V and 0.7 V, replace the air flowmeter, component code 799 (see MR 364 (Mégane
II), MR 370 (Scénic II), MR 385 (Modus), MR 392 (Clio III), MR 411 (New Twingo), MR 417 (Kangoo 2),
Mechanical, 12A, Fuel Mixture, Air Flowmeter: Removal - Refitting).

Page 249 of 269

13B-249V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP9 Engine cut-out (stalling)
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct: run TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check that the engine has not sucked up its oil (engine racing).
Check the air inlet circuit: run TEST 5 Air inlet circuit check.
Is the catalytic converter clogged or
damaged?Replace the catalytic converter (see MR 364
(Mégane II), MR 370 (Scénic II), MR 385 (Modus),
MR 392 (Clio III), MR 411 (New Twingo), MR 417
(Kangoo 2), Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Visually check the condition of the engine wiring harness.
Check the electrical circuit: run TEST 2 Electrical circuit check.
Check the low pressure circuit: run TEST 1 Low pressure circuit check.
Visually check that there are no leaks on the high pressure circuit: run TEST 7 High pressure circuit
sealing check.
YES
NO
A
DCM1.2_V48_ALP9/DCM1.2_V4C_ALP9/DCM1.2_V50_ALP9/DCM1.2_V54_ALP9/DCM1.2_V58_ALP9/DCM1.2_V5C_ALP9

Page 258 of 269

13B-258V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
In this case, it may be the solenoid valve dynamic specification which is at fault (atmospheric pressure
resetting time). Final fault finding is carried out by measuring this specification on a special bench.
ALP12
CONTINUED 2
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Check that solenoid valve casing does not have any splashes of fluid on it which may impede the breather (water,
engine oil, gearbox oil, brake fluid, coolant, mud, dust, or any other substance).
Instructions:
–The solenoid valve must be set up 450 mm above the ground, in an area free from water, mud, or any other fluid.
–Cleaning with a high pressure jet is forbidden.
Is there coolant present? Follow the recommendations below.
Is the solenoid valve subjected to significant fluctuations
or impacts?
Instructions:
–The solenoid valve must be correctly secured to its
mounting.
Contact with the engine environment is forbidden.Follow the recommendations below.
Check the turbocharger regulation control (no partial jamming, etc.).
Does the turbocharger control work? Carry out the necessary repairs.
Replace the solenoid valve.
If the fault is still present, contact the Techline.
YES
NO
YES
NO
NO
YES

Page 259 of 269

13B-259V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP13 Excessive consumption
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct: run TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Is the fuel temperature sensor leaking? Replace the fuel temperature
sensor, (see MR 364 (Mégane II),
MR 370 (Scénic II), MR 385
(Modus), MR 392 (Clio III), MR 411
(New Twingo), MR 417 (Kangoo 2),
Mechanical, 13B, Diesel injection,
Rail pressure sensor: Removal -
Refitting).
Check the low pressure circuit: run TEST 1 Low pressure circuit check.
Visually check that there are no leaks on the high pressure circuit: run TEST 7 High pressure circuit
sealing check.
Check the air inlet circuit: run TEST 5 Air inlet circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes.
YES
NO
A
DCM1.2_V48_ALP13/DCM1.2_V4C_ALP13/DCM1.2_V50_ALP13/DCM1.2_V54_ALP13/DCM1.2_V58_ALP13/DCM1.2_V5C_ALP13